Custom Industrial

Aluminum Butt Weld pipe End Caps

2022-01-26 14:22

The aluminum Butt Weld pipe End Caps is a part of the container. According to the different geometric shapes, it can be divided into spherical, elliptical, dish, spherical crown, cone shell and flat cover, among which spherical, elliptical, dish, spherical crown is also collectively called the convex aluminum Butt Weld pipe End Caps Used in various container equipment, such as storage tanks, heat exchangers, towers, reactors, boilers and separation equipment, etc.

Aluminum head

Aluminum head

Aluminum Cap Flange1

Aluminum Cap Flange1

Aluminum Butt Weld pipe End Caps drawing

Aluminum Butt Weld pipe End Caps drawing

Markup example:

Aluminum pipe cap with nominal diameter DN=100, outer diameter D=110, wall thickness δ=4: pipe cap DN100 HT5079-84

The pressing process of aluminum end caps for tubing

  1. Before stamping, the operator should be familiar with the product drawings, technical requirements, quality requirements, quantity, etc., and confirm the material and specifications of thealuminum pipe cap weldbefore starting production.
  2. Choose a matching mold according to the diameter and thickness of the aluminum end caps for tubing.
  3. The blanks should be covered with plastic film before stamping, and lubricants should be applied to the mold to prevent scratches during the pressing process.
  4. During the pressing process, stamping should be repeated several times according to the actual situation at the scene. The number of stamping should be in the range of 6-7 times to ensure that there is no unevenness, elongation, lace, etc.
  5. After the first aluminum end capis stamped and formed, its geometric dimensions and geometric shapes can be stamped in batches after the inspection is qualified. During the production process, random inspections are carried out at any time to prevent the appearance of unqualified products.
  6. After the aluminum pipe end capsis formed, trim the edges, then polish and polish the surface treatment.

This standard applies to pipe caps for pipes with PN≤1.0Mpa.

2 The type and size of the cap are specified in the following figure and table.

Nominal diameter DN

D

δ

H

R

r

Weight(Kg)

15

18

2

14

15

3

0.009

20

25

2

18

20

4

0.015

25

30

2

23

24

5

0.022

40

45

2.5

28

36

7

0.038

50

55

3

36

44

8

0.103

65

70

3

40

56

11

0.157

80

90

4

45

72

14

0.346

100

110

4

52

88

17

0.517

125

133

4

60

107

20

0.70

150

158

4

68

126

24

1.10

200

208

4

94

166

32

2.11

250

260

5

110

208

40

4.50

300

312

6

130

250

48

8.53

350

362

6

140

290

56

12.14

400

412

6

152

330

63

16.55

500

516

8

170

413

80

14.84

600

630

8

200

504

97

84.66

700

720

8

224

576

110

119.7

800

820

10

250

656

126

207.2

900

920

10

272

736

142

334.3

1000

1020

12

298

816

157

510.3


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