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Aluminium alloy profiles used for the frameworks of solar cells

2018-05-21 14:27
Chalco Aluminum 6005,6063A,6463,6R63 6060,6063 6061 Aluminum alloy profiles can be typically used for the frameworks of solar cells.

These aluminum alloys 6005,6063A,6463,6R63 6060,6063 6061 are belong to 6xxx SeriesMagnesium & Silicon alloy,are the most popular extrusion alloy class. With Good strength.good extrudability, good strength,good corrosion resistance,good machinability,good weldability.good formability.and heat treatable,etc characteristics.And can be easily anodised,therefore, the surface can be divided into Anodizing surface and Electrophoretic coating surface.


1) Alloy,Temper and The way of Surface treatment of Aluminium alloy profiles used for the frameworks of solar cells

Alloy Temper The way of Surface treatment
6005,6063A,6463,6R63 T5,T6 Anodizing
Electrophoretic coating
 
6060,6063 T5,T6,T66
6061 T6

2)The chemical component of Aluminium alloy profiles used for the frameworks of solar cells


Alloy Chemical component(%)
Si Fe Cu Mn Mg Cr Zn   Ti Zr Other Al
 Each Total  
6005 0.6-0.9 ≤0.35 ≤0.10 ≤0.10 0.40-0.6 ≤0.10 ≤0.10 - - ≤0.10 ≤0.05 ≤0.15 Remain
6063A 0.30-0.6 0.15-0.35 ≤0.10 ≤0.15 0.60-0.9 ≤0.05 ≤0.15   ≤0.10 ≤0.05 ≤0.15 Remain
6463 0.20-0.6  ≤0.15  ≤0.20 ≤0.05  0.45-0.9  - ≤0.05 - - - ≤0.05 ≤0.15 Remain
6R63 0.30-0.70 ≤0.20 ≤0.10 ≤0.25 0.50-0.70 ≤0.25 ≤0.03 RE:0.10-0.25 ≤0.10 - ≤0.05 ≤0.15 Remain
6060 0.30-0.6 0.10-0.30 ≤0.10 ≤0.10 0.35-0.6  ≤0.05 ≤0.15 - ≤0.10 - ≤0.05 ≤0.15 Remain
6063 0.20-0.6 ≤0.35 ≤0.10 ≤0.10 0.45-0.9 ≤0.10 ≤0.10   ≤0.10 ≤0.05 ≤0.15 Remain
6061 0.40-0.8 ≤0.7 0.15-0.40 ≤0.15 0.8-1.2 0.04-0.35 ≤0.25 - ≤0.15 ≤0.05 ≤0.15 Remain

3)Longitudinal side camber degree of Aluminium alloy profiles used for the frameworks of solar cells

Accuracy grade A side Longitudinal side camber ,degree not more than
ⅠGrade Within any 2 m length :1.0mm
ⅡGrade Within any 2 m length :0.5 mm

Accuracy grade B side Longitudinal side camber ,degree not more than
ⅠGrade Within any 2 m length :1.0mm
ⅡGrade Within any 2 m length :0.5 mm

4) Mechanical Property at room temperature of Aluminium alloy profiles used for the frameworks of solar cells


Alloy Temper Wall thickness(mm) Mechanical Property Test  Hardness test
Tensile Strength
(MPa)
Yield Strength
(MPa)
Elongation
 /a
(%)
Sample thickness(mm) BH(Brinell Hardness)
HBW
     Not less than
6060 T66 b ≤3.0 215 160 8 1.2 12
6063 T66 b ≤3.0 245 200 8 1.2 14
6R63 T5 ≤3.0 170 120 8 1.2 11
T6 220 180 8 1.2 12
a,when the nominal thickness of sampled part is less than 1.2mm,not require elongation.
B,A heat treatment state with higher strength than the T6 state obtained by special process.

5) Thermal cracking resistance of Aluminium alloy profiles used for the frameworks of solar cells

Grade Thermal cracking resistance temperature/℃
60
70
82

6)Alkali resistance of Aluminium alloy profiles used for the frameworks of solar cells

Grade Testing time/h Testing result
24 ≥9.5 Grade
48
72

7)Salt fog resistance of Aluminium alloy profiles used for the frameworks of solar cells

Grade Testing time/h Surface corrosion test on non - underlined area film Underlayer filamentous corrosion test of underlined region
48 ≥9.5 Grade Not more than 2.0mm
72
96
120

8)Accelerated weathering resistance of Aluminium alloy profiles used for the frameworks of solar cells

Weathering resistance Grade Testing time/h Testing result
Pulverization degree Gloss retention
/%
Degree of discoloration
1000 0 grade ≥80 ≤ 1 grade
2000
3000
4000
 
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